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SOFTWARE / Moldex3D / eDsign Basic / Flow
 
Flow
The explicit analysis capabilities of Moldex3D Flow give you deep insight in plastic flow behaviors from macro view to micro view, such as fountain flow, inertia effect and gravity effect. With the power of Moldex3D Flow, you can clearly understand how melt flow progresses, accurately identify where weld surfaces are, and detect short shot problems, etc.
 
Capabilities
  • Predict the melt front progression to see how the mold fills
  • Predict 3D fountain flow phenomena, inertia phenomena, cavity effects, and viscosity heating effects
  • Predict weld line locations to minimize or eliminate them
  • Predict air traps
  • Predict the injection pressure and evaluate the requirement of clamping force
  • Evaluate the runner layout and type to minimize the volume of material and achieve runner balancing
  • Optimize the gate location and size to minimize weld lines and achieve balanced filling
  • Optimize process conditions in filling stage, such as injection time, melt temperature, ram speed profile, etc
  • Simulate filling process for multi-cavity molds or family molds
  • Simulate multi-component molding process, including insert molding and multi-shot sequential molding (Moldex3D MCM module is required)
 
Features
  • Solid melt flow analysis
  • Melt front time prediction
  • Pressure
  • Temperature
  • Shear stress
  • Shear rate
  • Velocities in X, Y, Z
  • Volumetric shrinkage
  • Density
  • Melting core
  • Total velocity
  • Velocity vector field
  • Sprue pressure variation during filling process
  • Clamping force of mold in X, Y, Z directions
  • Flow rate variation during filling process
  • Clamping force prediction
  • Weld lines prediction
  • Air traps prediction
  • Runner design evaluation
    • Runner layout
    • Runner size
    • Runner type
  • Gate design evaluation
    • Gate location
    • Gate type
    • Gate size
 
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